Re: Bay Street: Steel slump puts crimp in Labrador Trough
in response to
by
posted on
Dec 03, 2012 09:50AM
Resource projects cover more than 1,713 km2 in three provinces at various stages, including the following: hematite magnetite iron formations, titaniferous magnetite & hematite, nickel/copper/PGM, chromite, Volcanogenic Massive and gold.
December 3, 2012
Jay Turner, P.Eng. 416-265-2182
jturner@popecompany.com
Member: Toronto Stock Exchange • Investment Industry Regulatory Organization of Canada • Canadian Investor Protection Fund
Seaborne-traded iron ore prices have recovered to the US$115-US$120/dry metric ton
(DMT) range following the sell-off last August and September that saw spot prices
bottom at US$86/DMT, the lowest level since 2009. The sell-off was largely driven by
slowing demand as steel demand in China weakened over the summer, resulting in high
iron ore inventories at the Chinese ports, reportedly significantly exceeding 100 mm
tonnes at the end of the summer. However, domestic Chinese iron ore prices fared
relatively better after trading at a discount for most of the year, as shown in Figure 1,
before moving back to parity at the end of November. We believe that there were two
significant factors driving the less-volatile movement of domestic prices. The first is the
current-month pricing formula for contracted imports based on spot prices that was
adopted last year. We believe that this new contract pricing mechanism has facilitated
Chinese buyers pursuing “price discovery” in the imported iron ore market. The second
factor is the Chinese steel mills’ willingness to provide a price cushion to their domestic
suppliers in order to maximize their iron ore resource independence. These factors
appear to have been in play as well in the Sep-Nov/2011 period when spot iron ore
prices also corrected as the current-month pricing formula was first introduced.
Although the data for 2011 is incomplete, Figure 2 shows the price performance during
that period when domestic iron ore prices held up better that import iron ore prices.
As a result, it calls into question the nature of swing production. China is generally
regarded as the highest cost producer of iron ore but it’s apparent that price is not the
only consideration and that strategic considerations somewhat muted the domestic
supply response as fewer mines were shut down due to the lower prices. However,
some reduction in Chinese iron ore production has been reported and iron ore
inventories at Chinese ports were reported in late November to be at approximately 96
million tonnes, below the 100 million-plus tonnages reported a couple of months ago
and indicating that the market has tightened since the Summer.
As a result, we are cautiously optimistic that fundamentals have improved heading into
2013, buoyed by expectations that the slowdown in the Chinese economy appears to
have bottomed out and that economic activity next year should increase, supported by
the US$158 billion in infrastructure projects announced by the Chinese government in
early September. However, our expectations are tempered by the overcapacity of
Chinese steel mills acting to mute any rise in steel prices that are currently squeezing
the profitability of most mills and reducing operating margins that could support higher
priced raw material inputs.
While we don’t have a formal iron ore supply/demand outlook, we have done some
analysis with respect to China’s expected impact on the market. We would note that
China had an approximate 55% share of this market in 2011. Our methodology is based
upon forecasting global pig iron production, the principal use of iron ore. Table 1 shows
our global pig iron production forecast out to 2016. We then convert this production
outlook to iron ore demand and compare China’s implied iron ore import demand and
domestic supply. In order to do this, we have assumed an average grade of 62% Fe for
imported iron ore and 3% blast furnace losses. As a result, we are forecasting that it
requires 1.695 tonnes of iron ore to produce one tonne of pig iron. A key consideration
is that China’s reported domestic run-of-mine (ROM) iron ore grade is much lower than
most other regions of the world. While China may subsequently concentrate this lower-
grade ore, domestic iron ore production is reported at the lower ROM grade. Table 2
shows our forecast for iron ore-equivalent demand and Table 3 shows our analysis of
Chinese iron ore requirements.
Iron Ore Market Outlook and Pricing
Figure 1 – Relative Price Performance in 2012 of Domestic
vs. Imported Chinese Iron Ore Prices
Figure 2 – Price Performance in 2011 of Domestic vs.
Imported Chinese Iron Ore Prices
0
200
400
600
800
1000
1200
1400
1600
JanFebMarAprMayJunJulAugSepOctNovDec
Domestic Price
(RMB/tonne)
Import Price
(RMB/tonne)
Source: China Iron & Steel Association, The Tex report
Source: China Iron & Steel Association, The Tex report
0.700
0.750
0.800
0.850
0.900
0.950
1.000
1.050
1.100
1.150
1.200
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Relative Domestic Price
Relative Import Price
2
Iron Ore Market Outlook and Pricing 12/03/2012
As can be seen, from 2006 to 2011, the Fe grade of China’s domestic iron ore production appears to have declined
as the reported tonnes of production increased. Nonetheless, this strategy appeared to be working, as in 2010, iron
ore imports declined by 1.5% compared to 2009. However, this trend reverted in 2011 as Chinese iron ore imports
were up 10.9% compared to 2010 and have increased further by 9.0% year-to-date to the end of October compared
to last year. We are forecasting Chinese iron ore imports to increase this year by 8.0% to 741.2 million tonnes after
October imports were reported at 56.4 million tonnes, implying an additional 132.5 million tonnes of imports in the
last two months of the year.
During 2011, Chinese domestic iron ore production continued to increase, rising 23.6%. However, for 2012, we are
forecasting Chinese domestic production to decrease 2.0%, reflecting the high-cost structure of the domestic
industry that has recently seen some production curtailments due to lower prices.
In the medium term, we are forecasting the Chinese economy to improve next year and into 2014 with growth in
iron ore-equivalent demand growing 7% and 6% in 2013 and 2014, respectively. Based on Chinese domestic iron ore
production growing at 6% (at the same assumed grade of 17% Fe) for 2013 and 2014, we are forecasting Chinese
iron ore import demand to grow by 7.5% and 6.0%, respectively, or slightly slower than this year. We would note
that our assumptions related to the Fe grade of iron ore imports and blast furnace losses make the calculation of the
implied Fe grade of Chinese domestic iron ore production somewhat subjective. However, we believe that the
underlying trend is accurate.
Table 1 – Global Pig Iron and DRI Production
Source: World Steel Association, Tex Report, Pope & Company forecasts
3
Iron Ore Market Outlook and Pricing 12/03/2012
Table 2 – Iron Ore-Equivalent Demand Forecasts
Source: World Steel Association, Tex Report, Pope & Company forecasts
Table 3 – Chinese Iron Ore Demand Forecast
Source: World Steel Association, Tex Report, Pope & Company forecasts
From a global perspective, we are forecasting iron ore demand to increase from 1,940 million tonnes in 2011 to
2,431 million tonnes in 2016, or by 25.3%. If we factor out the impact of rising Chinese domestic production, in 2011
and 2016 we are forecasting iron ore demand of 1,562 million tonnes and 1,981 million tonnes, respectively, or a
26.8% increase.
In terms of new iron ore supply outside of China, Figure 3 shows the announced capacity expansions through 2016
by the five largest publically-traded iron ore producers. We realize that this list is by no means comprehensive due
to the absence of many smaller emerging producers. We would note that the expansion plans for these five
producers in the summer of 2011 were approximately 650 mtpy and the subsequent global economic weakness has
resulted in approximately 200 mtpy being deferred. We would note that each of these producers has different
balance sheets and will likely be using different price points in revisiting plans to re-start these expansions, such as
Fortescue’s (FMG: ASE; Not Rated) 40 mtpy Kings project.
4
Iron Ore Market Outlook and Pricing 12/03/2012
However, we believe it demonstrates that there is ample supply in the development pipeline to satisfy global
demand in the medium term, assuming China maintains domestic iron ore production growth in line with our
estimates.
As a result, we are forecasting a new supply requirement of 436 million tonnes of 62% Fe-equivalent iron ore by
2016, excluding Chinese domestic production, which we are forecasting to increase by approximately 93 million
tonnes of 62% Fe-equivalent during the same period. Of the 436 million tonnes of new demand, we are forecasting
China to account for approximately 263 million tonnes of 62% Fe-equivalent of this amount. We would note that the
timing of the various projects should have an impact on sentiment over the next couple of years but believe that by
2015 the new supply should put fairly consistent downward pressure on prices. Additionally, we believe that any
delays in the projects by these five producers will likely be made up by new supply from smaller producers as well as
vertically-integrated steel companies such as ArcelorMittal.
Beyond 2016, we expect significant new sources of supply to come on-stream, most notably Vale’s Serra Sul S11D
complex and the expansion of Anglo’s Minas Rio mine, both in Brazil, and in West Africa, where Rio Tinto and Vale
are developing the large, high-grade Simandou deposits, amongst others.
With respect to iron ore price forecasts, Figure
4 shows our price forecast for 62% Fe, CFR
China iron ore. We believe that iron ore prices
should improve next year and then peak in
2014 before declining as the significant new
supply currently being constructed comes into
the market. We would note that we currently
don’t foresee a significant catalyst for causing
iron ore prices to spike ahead of this new
supply with exception of weather-related
interruptions such as cyclones and storms
impacting the production chains in Australia
and Brazil. If a weather disruption were severe
enough to cause a prolonged production
outage, we believe that spot iron ore prices
could test the old highs of around US$180/
DMT compared to our peak pricing forecast of
US$135/DMT in 2014.
Our long term price of US$110/DMT, 62% Fe CFR China, is based on our belief that the highest cost sustainable
production in China is likely in the US$120-$125/DMT range due to the strategic emphasis and price support
demonstrated by China towards its domestic production. As a result, we are taking approximately 90% of this value
as our long term price. Assuming that ocean freight rates remain at or slightly above current levels of approximately
US$25 per tonne, our long term price forecast for the Labrador Trough producers would be US$85/DMT, FOB Sept-
Iles.
Announced
Capacity Expansions
Company2012-2016 (mtpy)
Vale170
Rio Tinto200
BHP Billiton85
Fortescue60
Anglo American235
Total450
1
Vale's Serra Sul S11D mine is scheduled to come on
stream in late 2016 and then ramp up to 90 mtpy
2
Only includes Phase I for Minas Rio
Figure 3 – Announced Iron
Ore Expansions – 2012-2016
Source: Company Reports
100.00
105.00
110.00
115.00
120.00
125.00
130.00
135.00
140.00
Iron Ore Price, 62% Fe, CFR China, USD/Tonne
62% Fe, CFR China
Figure 4 – Iron Ore Price
Forecast – 62% Fe CFR China
Source: Pope & Company
Limited forecasts
5
Iron Ore Market Outlook and Pricing 12/03/2012
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